5 Costly Mistakes to Avoid When Opening Vintage UNC Penny Tubes (1960s Edition)
October 1, 2025How I Finally Solved the Stuck Penny Tube Problem After 6 Months of Trial and Error
October 1, 2025Ready to go beyond the basics? These advanced techniques will set you apart from the crowd.
Ever wrestled with a 1960s plastic coin tube that just won’t give up its UNC pennies? You’re not alone. I’ve spent years tracking down these stubborn “Shrinky Dink Tubes”—named for how they contract and fuse with coins over time. They’re not flimsy like modern rolls. These are vintage time capsules, and brute force only makes things worse.
Forget YouTube shortcuts. Here are eight advanced techniques that top collectors and dealers actually use—methods rooted in thermal physics, material science, and real-world trial and error. No gimmicks. Just high-yield, low-damage extraction.
1. Thermal Expansion Exploitation: The Physics-Backed Approach
Here’s the truth: Freezing doesn’t help. The real secret? Heat. Plastic expands faster than copper when warmed, thanks to its higher thermal expansion rate. That tiny gap is your golden ticket.
Step-by-Step: Precision Boiling Method
- Prep: Take the caps off. Stand the tube upright in a deep pot. Add water up to 1/4 inch below the rim—no higher. We don’t want water inside.
- Heat: Bring it to a gentle simmer (small bubbles, not a rolling boil). Keep it there for 5 to 7 minutes. A full boil risks water sneaking in and tarnishing the copper.
- Extract: Use tongs and heat-resistant gloves. Flip the tube onto a microfiber towel. Tap the base. The coins should slide out clean.
- Stubborn Bottom Coins: If one’s stuck, reheat the base for 30 seconds and try again.
Pro Tip: Works best on soft, aging plastic—exactly what you’ll find in most 1960s tubes. Hard modern rolls? Save this method for real vintage.
Hair Dryer + Heat Gun: Targeted Softening
Got a tight spot where the tube’s gripping the coin? Skip the hair dryer. You need a 1500W heat gun for real heat transfer. Apply in short, 5-second bursts, rotating the tube constantly. Test with a 3/8″ wooden dowel—when the plastic gives slightly, roll it gently between your hands to break the seal. Never hold the heat in one place. Melting plastic is a one-way ticket to ruined coins.
2. Material Dissolution: The Acetone Soak (With Caveats)
Acetone eats some plastics—especially acetate and older PVC. But it’s not universal. Test first. Grab a spare cap, dip it in 99% acetone. If it softens in 12–24 hours, your tube might be a candidate.
Protocol for Acetone Extraction
- Submerge the tube in a glass jar filled with 99% acetone. Nitrile gloves and a mask are non-negotiable—acetone fumes are no joke.
- Check every 24 hours. Swirl the jar every 12 hours to agitate the solution.
- When you see micro-cracks, stop. Use a plastic spudger—never metal—to gently pry the plastic open.
- Warning: Acetone can permanently cloud clear plastic. If you plan to display the tube, skip this.
Power User Insight: This is for salvage jobs—when you just need the coins, not the tube. Think bulk lots, estate finds, or inherited stashes.
3. Mechanical Sectioning: The Pipe Cutter & Vice Trick
When heat and acetone fail, it’s time to cut. But a hacksaw? That’s amateur hour. Use a small adjustable pipe cutter (like the Wheeler Rex 101). Precision matters.
Cutting Workflow
- Clamp the tube in a soft-jaw vice with rubber padding. No metal-on-plastic marks.
- Set the blade at a 10° angle. Tighten slowly, just 1/8 turn per rotation.
- Score a 1.5″ groove lengthwise. Listen for the change in sound—when you hear a faint metallic “ping,” stop. You’ve reached copper.
- Slide in a wide flathead screwdriver. Twist 1/4 turn. The tube splits cleanly.
// Pro Tip: A dental mirror helps you watch the blade depth in real time. No guesswork.
4. Kinetic Extraction: The Controlled Impact Method
Sometimes, it’s not about strength—it’s about motion. For tubes with slight shrinkage, controlled impacts can break the static friction.
Optimized Technique
- Place a 3/4″ neoprene pad on concrete. Not wood. Not carpet.
- Hold the tube vertically, open end down. Drop it from 6 inches—straight down, no swing.
- After 3–5 drops, check. If coins shift, keep going. If not, save yourself the effort.
- Never use a hammer. That dents the bottom coin and can crack the plastic further.
Expert Note: Only try this on intact tubes. If it’s already cracked, impact could shatter it.
5. The Vice & Pliers Combo: Torque-Based Release
Stuck body, but caps are fine? Don’t squeeze. Twist. Shear force beats compression every time.
Steps
- Wrap the tube in a microfiber cloth to protect it.
- Clamp it lightly in the vice—just enough to hold steady.
- Wrap the cap in PTFE tape so the pliers don’t slip.
- Use needle-nose pliers and turn slowly—1/8 turn at a time. Listen for a small “pop.” That’s the cap releasing.
6. Hybrid Thermal-Mechanical: The Oven Hack
Some tubes—especially Meghrig-brand—have thick, rigid walls. Try this: Preheat a 170°F (77°C) oven for 10 minutes. That’s hot enough to soften the plastic, but not melt it.
Then, transfer it straight to the vice and use the torque method. The warmth reduces resistance by about 40%. Less force, less risk.
7. Air Pressure Burst: The “Pneumatic Pop”
Drill a tiny 1/16″ hole in the cap—use a center punch first to prevent cracking. Attach a manual air pump with a rubber seal. Inflate to 15–20 PSI.
The sudden pressure often pops the cap right off. No prying. No scratches. Just clean release.
8. The Value-Weighted Decision Framework
Not every roll is worth the fight. Before you start, ask: Is it worth your time?
- Pre-1982 bronze pennies (95% copper): Melt value hovers around $0.03/coin. Add in uncirculated premiums, and it adds up.
- Post-1982 zinc pennies: Only worth the effort if they’re truly uncirculated (MS63+).
- Time cost: If you’re past 15 minutes on one roll, walk away. Your time has value.
// Rule of Thumb: If the roll has a 1943 steel cent or a key date, prioritize gentle thermal methods. For bulk common dates, acetone works fast.
Conclusion: Mastering the Shrinky Dink Challenge
Extracting UNC pennies from 1960s tubes isn’t about who’s the strongest. It’s about strategy. The pros don’t guess—they assess. They choose the right tool for the job:
- Phase 1: Try boiling or oven heat.
- Phase 2: Move to acetone if the plastic responds.
- Phase 3: Cut with a pipe cutter if nothing else works.
- Phase 4: Combine methods—heat, then torque, or pressure burst.
These aren’t just tricks. They’re part of a precision approach that matches the method to the tube, the coins, and your time. Because in the end, it’s not just about getting the coins out—it’s about keeping them perfect. A clean UNC Lincoln cent is worth far more than one with scratches or dents. Now go crack that tube like a pro. You’ve got this.
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