How Thermal Expansion and Material Science Can Improve Your Site’s Core Web Vitals and SEO Strategy
October 1, 2025How Thermal Expansion and Material Science Taught Me to Build a SaaS Faster (And Solve Sticky Coin Tubes)
October 1, 2025I’m always hunting for ways to boost my freelance income. Here’s how I turned a weird problem—stuck coin tubes—into a profitable side hustle that now brings in steady cash between client projects.
From Stuck Pennies to Side Hustle Gold
Picture this: You find a box of 1960s coin tubes filled with uncirculated Lincoln Head pennies. Pretty cool, right? Then you realize they’re sealed shut by decades of plastic shrinkage. Annoying? Absolutely. But for a creative freelancer? That’s opportunity knocking.
I almost tossed mine in frustration. Then I had an idea: What if solving this problem could be a service? That spark turned into CoinTubeXpert, a micro-service that now helps collectors and estate liquidators—and makes me $3,200/month on the side.
Turning Obstructions Into Opportunities
Those shrink-wrapped tubes sat in my garage for months. I tried everything: acetone, hacksaws, even boiling water. Each method was either too risky or too slow to scale. Then it hit me—this wasn’t just a problem to solve. It was a productized service waiting to be built.
I documented my best extraction method, created client-friendly guides, and started offering CoinTubeXpert: a specialized service for collectors who needed coins removed without damage. Suddenly, I wasn’t selling time—I was selling peace of mind and preservation.
Freelancing Lessons from Coin Extraction
- Problem-Solving as a Service: Clients hire me to fix stuck tubes the same way they hire me to fix broken code—quickly and safely.
- Scalable Processes: I systematized my methods so I could train assistants or automate parts of the workflow.
- Research-Driven Approach: I geeked out on thermal expansion rates (CTE) of copper vs. plastics to nail the safest method.
How I Built a Profitable Workflow (And You Can Too)
The trick? Treating each extraction like a mini-project. Here’s my step-by-step—and how to adapt it to your own niche.
Step 1: Thermal Expansion Method (My Go-To)
Physics wins. Heating the tube expands the plastic more than the coins, breaking the seal cleanly. No mess, no risk.
Here’s the process:
- Pop off both plastic caps.
- Stand the tube upright in a pot, submerge in water (leave the top dry).
- Simmer—not boil—for 5 minutes (gentle bubbles only).
- Remove with tongs, tap firmly on a towel to release coins.
- For leftovers? Reheat the base and try again.
Pro Tip: Wrap the tube in a silicone oven mitt to handle it safely right after heating.
Step 2: Acetone Dissolution (For High-Value Collections)
For rare or proof coins, I use acetone. It softens the plastic over 24-48 hours—perfect for delicate jobs.
My Acetone Protocol:
- Drop the tube into a jar of pure acetone.
- Check every 2 hours after 24 hours to avoid over-dissolving.
- Once soft, roll coins out with a soft paintbrush.
Step 3: Non-Destructive Mechanical Methods
Some clients want to keep the original tube as part of the collection’s history. For those, I use precision tools.
// Pseudocode for Safe Cutting
if (tube_thickness > 2mm) {
use_pipe_cutter();
} else {
use_hacksaw_with_guard();
}
Monetizing Your Niche: Pricing and Packages
Most freelancers charge by the hour. I learned to charge by the outcome. My clients care about results—not how long it took me.
Tiered Service Model
- Basic ($50/tube): Thermal pop, quick sort, and a photo report.
- Premium ($120/tube): Acetone method, grading notes, and archival packaging.
- Bulk ($300/10 tubes): 10% off + free coin appraisal guide.
Upselling Opportunities
- Coin Appraisal Add-On ($20): I use PCGS to spot rare years and mint marks.
- Preservation Services ($40): Cleaning, anti-tarnish strips, and museum-grade sleeves.
Client Acquisition: Building a Personal Brand in a Niche Market
As a freelancer, you already know how to market yourself. I just applied those skills to a tiny, passionate niche.
1. Content Marketing Strategy
- YouTube series: “Tube Wars” — fun, educational, and full of personality.
- Free PDF: “The CoinTubeXpert Guide to Safe Extraction” — lead magnet that builds trust.
- Blog: Articles like “5 Thermodynamic Tips for Stuck Coins” pulled in organic traffic.
2. Targeted Outreach
- Messaged estate sale organizers and antique dealers on LinkedIn.
- Offered free 15-minute consults to convert cold leads.
3. Leveraging Technical Skills
I built a tiny web app that lets clients:
- Snap a photo and get a quote instantly.
- Book a slot directly through my calendar.
Productivity Hacks for Solo Developers
Time is your most limited resource. Here’s how I made the most of it:
1. Automated Client Onboarding
- Google Form for intake (tube type, coin era, budget).
- Zapier sends a welcome email with safety tips and next steps.
2. Batch Processing
- All thermal jobs on Tuesdays, acetone on Thursdays.
- Set a phone timer for boil periods—no guesswork.
3. Documentation Templates
- Pre-made report templates with space for photos and notes.
- SOPs for every method—easy to train assistants or scale.
Lessons Learned (And How to Avoid My Mistakes)
- Test First: I once rushed a hacksaw job and scratched two coins. Now I do a free sample for new clients.
- Insurance Matters: I require liability waivers for high-value jobs. No exceptions.
- Community is Key: Joining coin forums helped me understand real client pain points—and shape my services around them.
Conclusion: Your Turn to Build a Niche Side Hustle
What started as a garage problem now brings in $3,200/month. The lesson? Every frustration is a potential business if you think like a freelancer.
Here’s your game plan:
- Find a tiny, overlooked problem—like stuck coin tubes—in your field.
- Build a repeatable process and document it like code.
- Charge for outcomes, not hours. Clients pay for results.
- Use your skills—coding, design, writing—to build tools and content.
- Automate the boring parts so you can focus on the work you love.
- Talk to your niche—join forums, listen to pain points, and grow organically.
The best side hustles aren’t broad. They’re specific. Whether it’s stuck coins, legacy code, or vintage tech repairs, your skills + a niche = real extra income.
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